Particle Dispersion in Silica-Poly(vinyl alcohol) Coatings: Role of Particle-Polymer Interaction

Silica nanoparticle (SiNP)-poly(vinyl alcohol) (PVOH) coating is an important material system in paper coating applications, where particle distribution critically affects coating performance. In the present study, the authors investigated a role of physicochemical interaction between SiNP surface and PVOH chain in SiNP distribution in the coating layer, with a comparison of the suspension at pH 3 (good interaction) and pH 10 (poor interaction) as PVOH concentration was varied. Rheological properties and sedimentation behavior of the suspensions showed the dispersion stability of SiNP at pH 3 was improved by the addition of PVOH, whereas it was independent of the PVOH concentration at pH 10. Scanning electron microscopy and small angle x-ray scattering intensity of dried coating layer showed the uniform and dense structure with homogeneous distribution of SiNPs at pH 3, where spatial arr…